Rapid Prototyping with ShengHui

Rapid silicone machining, injection molding, Overmolding, Silicone Dripping Dispensing and Silicone Compression services. Lead time as fast as 4 day (or less).

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What is Rapid Prototyping

medical prodicts

Silicone molding techniques quickly convert early-stage design concepts into physical models, offering a fast and cost-effective way to bring ideas to life. This approach is particularly effective through technologies such as silicone injection molding, silicone overmolding, silicone dispensing molding, and silicone compression molding. These methods typically deliver prototypes within 1-3 business days.

Opting for silicone prototyping is essential for speeding up the design process while reducing financial and operational risks associated with new product development. It enables thorough testing and refinement of designs, ensuring that each iteration improves upon the previous one. This process is crucial for making informed decisions early in the development cycle, minimizing the risk of costly alterations later on.

By utilizing silicone molding techniques, businesses can efficiently validate design concepts, assess material performance, and accelerate time to market.

Rapid Liquid Silicone Rubber lnjection Molding Prototyping Service

Silicone injection molding is a top choice for prototyping when you need highly durable and consistent silicone parts for extensive testing. This method is ideal for high-fidelity product evaluations and for creating temporary bridge tooling during product launches. Rapid silicone injection molding typically has a lead time of 2-3 weeks for initial parts, but with expedited services, parts can be delivered in as little as five days.

  • Maximum Part Size: 1000×800×300 mm
  • Standard Lead Time: 2-3 weeks
  • Mold Cavity Tolerance: +/- 0.1 mm
silicone rubber parts
Silicone Earplugs

Rapid Prototyping Silicone Overmolding Service

Silicone overmolding is ideal for prototyping when you need to bond silicone material seamlessly over other substrates. This process creates a durable and consistent overmold layer, making it perfect for functional testing and evaluations. The standard lead time for rapid silicone overmolding is 2-3 weeks, but expedited services can deliver samples in as few as five days.

  • Maximum Part Size: 800×600×250 mm
  • Standard Lead Time: 2-3 weeks
  • Mold Cavity Tolerance: +/- 0.1 mm

Rapid Prototyping Silicone Drop Molding Service

Silicone dispensing molding is the preferred method for prototyping small, intricate parts, especially for projects that demand high accuracy and detailed designs. This process allows for precise control of silicone application, ensuring consistent and durable results. The typical lead time is 2-3 weeks, but with expedited services, parts can be delivered in as little as five days.
  • Maximum Part Size: 500×400×200 mm
  • Standard Lead Time: 2-3 weeks
  • Mold Cavity Tolerance: +/- 0.05 mm
Silicone Dripping Dispensing Molding
Compression Molded silicone-parts

Rapid Prototyping Silicone Compression Molding Service

Silicone compression molding is suitable for prototyping complex geometries and parts with special mechanical properties, especially when elasticity or heat resistance is required. Compression molding allows for the quick production of durable, consistent parts. The standard lead time is 2-3 weeks, but expedited services can reduce delivery times to five days.
  • Maximum Part Size: 1000×900×400 mm
  • Standard Lead Time: 2-3 weeks
  • Mold Cavity Tolerance: +/- 0.1 mm

Rapid Tooling Service

Embark on a journey of innovation with our rapid prototyping services, where state-of-the-art manufacturing processes meet unparalleled expertise. Harness the power of 3D printing, CNC machining,fabrication to fast-track your ideas from concept to reality. With a commitment to fast lead times and minimal costs, we elevate the art of prototyping, ensuring high-quality results that align seamlessly with your vision.

Medical Silicone Prototypes

How to Choose The Right Rapid Prototyping Technique

  Advantages Disadvantages
Rapid LSR Injection Molding  High precision and repeatability. Suitable for creating complex and durable silicone parts.
Ideal for high-volume production.
Excellent biocompatibility and thermal stability.
High upfront costs for molds.
Not cost-effective for low-volume production.
Rapid Silicone Overmolding Great for bonding silicone to other substrates (e.g., plastics, metals).
Enhances product functionality with multi-material properties.
Provides excellent sealing and shock absorption.
Limited to specific material combinations based on compatibility.
Requires precise temperature and pressure control, making setup more complex. 
Rapid Silicone Dripping Dispensing Molding Ideal for producing small, intricate, and high-precision parts.
Suitable for low-volume production and prototyping.
Cost-effective for small batches.
Slower process compared to other molding techniques.
Limited in size and complexity of parts.
May not be ideal for high-volume production.
Rapid Silicone Compression Molding  Best suited for producing large, durable silicone parts with complex geometries.
Lower tooling costs compared to injection molding.
Can handle high-temperature applications.
 Less precise than injection molding.
Longer cycle times compared to injection molding processes.
Not ideal for high-volume production due to longer lead times. 

Why Choose Us

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11.1

High Quality Parts

We use high-quality input materials and maintain a high level of process stability to ensure reproducibility. We strive for continuous improvement to improve our manufacturing of goods, processes, and delivery capability.

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11.2

Fast Lead Time

We have a state-of-the-art in-house production supply chain and staff strength that helps us meet and exceed your expectations on delivery time and quantity. We ensure that all our deliveries are within schedule.

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11.3

Engineering Support

Our team of refined and experienced experts is always available for professional advice and recommendation on your orders, improvements, and preferences.

 

We Support From Prototyping to Production

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Rapid Prototypes

Rapid prototypes are produced quickly to enable immediate testing, feedback, and iteration, speeding up the development process.

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Design & Engineering Validation

Prototyping services validate design and engineering specifications to ensure functionality and performance before mass production.

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High Volume Production

Transitioning from prototype approval to high volume production is streamlined to maintain quality and meet production deadlines efficiently.

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